In line hoppers plants
It’s a range of modular batching plants projected for the concrete industrial precast factories.
The series represents the synthesis of 30 years experience of S.C.M.2 and his technical staff emplyed in the projecting and realization of concrete Precast Batching Plants.
Construction features:
• Strong building with hot galvanized carpentery
• Big storage capacities
• Accuracy in the dosages through with control electronic systems
• Complete automatic control of the batching plant
• Two models of automation: electronic more formulas with touch screen, or with computerized management.
Tower plants
• Considerable reduction of mechanical elements used in the batching process, resulting in considerable power savings and the simplification of the system and with regard to maintenance.
• Decrease of the cycle timings for the production respects to other types of plants for the absence of conveyor belts or skip for aggregates movements.
• Besides, the vertical disposition of the aggregate storage allows big volumes on a small base surface.
Ready-mix plants
Mixing plants for the production of ready-mixed concrete.
Different models are available with hourly production capacity from 50 up to 120 m3.
The feeding of the mixer can be made:
• With conveyor belt
• With skip
The system can be supplied with:
• Lateral pannel / isolation
Continuos batching plants
These plants are suitable for low cement batching mixtures, like mortar or road subgrade.
In this fiel S.C.M.2 has reached an important knowledge level coupling easy use asked for these plants with perfect control of bathing through a detailed software bay personal Computer.
• Equipped with continuous mixer
• Aggregate extraction takes place through volumetric belts whose flow is controlled by inverter
• The dosage of the cement is controlled by a system inverter for controlling the flow rate of the screew
• The dosage of the water is carried out with electro-mechanical flowmeter and proportional valve.
• The truck loading takes place through conveyor belt inclined at 20 °.
• The management system is fully automated by computer
Concrete batchers
It ‘a weight batcher with dosing screw feeder driven by agenerously sized motor with variable speed. The mechanism with shutter closing is ideal for filling withprecision molds of various shapes and sizes in polyurethane, ABS, polyester or other with liquids concretes. The constant thickness of the finished product is obtainedduring the weighing of each dose by calculating the total weight of the concrete contained in the hopper.
50 formulas are programmable and easily accessible. Eachformula contains the final weight to be achieved, the slowing down and the error of flying. There are two modes of operation: “manual” and “automatic cycle”. The requests for the preparation and filling of concrete isdone automatically by management threshold. Can be combined with a vibrating table supplied with two vibrators with variable frequency
Artefacts production line
They are very versatile semi-automatic systems for the production concrete products.They are in fact designed to produce coverings of walls, gutters, curbs, railings, roofing tile.Ideal for precise filling various shapes and sizes of molds with liquid concrete.The constant thickness of the finished product is obtained by weighing each dose. Mechanical designers and software programmers are able to develop the system in an articulated manner, in according to the customer requirements.
Mescolatori planetari
Mixer with high mixing quality, fit for production of dry concretes for precast components.
Technical features
• High productivity seen reduced mixing times.
• Fixed tank with single or double star mixing with three arms that ensure total coverage of the bottom of the tank.
• Mixtures homogeneous and constant even in case of prolonged times of mixing.
• Empty the tank without residue.
• Internally coated tank with steel interchangeable panels.
• Mixing shovels in Ny-hard cast iron
Optional
• Internally coated tank with anti-wear steel interchangeable panels.
• Rubberized mixing shovels.
• Manual pump for emergency unloading
• Two, Three, Four unloading.
• Double speed skip down stroke
• High pressure automatic system tank cleaning.
• Systems for heating or cooling of the mixture
Twin shaft compulsory mixers
Mixers designed for high performance, heavy dutyproduction, large-sized aggregates.
Are indicated for production of ready-mixed concrete and,particularly, for production of semidry concrete for prefabricated elements and artifacts.
Technical specifications
• mixing speed
• quick discharge
• quality of the mix
• Perfect homogenization of materials
• mixing arms bolted on trees
• rings cleaning trees
Optional:
• Internal coating tank steel plates wear resistant divided into sectors
• Double speed descent skip
• Automatic washing tank at high pressure
• Systems for heating or cooling of the mixture
Twin shaft constant flow mixers
These mixers twin shaft, are suitable for the preparation of concrete conglomerates and lean concrete for roads and airports and for the production of mortars.
Technical specifications:
• high productivity thanks to the continuous mixing.
• very high hourly productions and low energy consumption.
• Double simultaneous rotation of stars mixing three or more arms which ensures the total coverage of the tank bottom
• Compatibility with wet or dry mixtures.
• standard covering of the mixing tank with steel plates antiwear divided into sector, in option tile steel thermoset
• mixing blades steel thermoset
It is possible to modify the mixer to allow the introduction of chemical liquids, or dusts, fibers, or apply to the mixer refrigering or heating equipment for the batch.
Color-mix for coloured concrete
Born from the different needs of paver Producers, Color-mix is a special flying hopper for concrete delivery of different colours and it is made with three or more connected hoppers.
Color-mix automatically finds out his position below the gate of the mixer finding the right hopper to receive the right coloured concrete ready for the discharge, all the system is sincronized from Dosabeton. Once It receives the different batches Color-mix goes upon the production site and it releases the presetted concrete. Every containing concrete hopper is on load cells and the discharge of every hopper has made by a belt managed by an inverter. With this type of technology the batch operator man can monitorize, manage the quantity of different qualities of concrete loaded on Color-mix with the result to obtain different cloured concrete in the final products.
Aggregates loading systems
S.C.M.2 technicians are able to design and build equipment for the transport and storage of inert materials that will facilitate each transaction within your corporate reality, offering speed and safety in every phase of production.
The traditional system provides an equipment consisting of a primary hopper generally by inground and conveyor belts for loading the storage hoppers.
The hopper is loaded by truck, the material is extracted from the hopper by a conveyor which conveys the material itself on a series of tapes up to be conveyed on a belt shifter reversible or radial belt which discharges the material into the compartment of the hoppers for the storage. On request, it is possible to position an iron removal system, consisting of an electromagnetic separator tape, which has the task to catch any ferrous substances present in the material conveyed and collect them in an appropriate container. The system can also be provided on specific request of the customer, a weighing system
Sistemi di Dosaggio
The S.C.M.2 plants are engineered for aggregates dosing by weight or volumetric systems.
For weight aggregates dosing S.C.M.2 uses two extraction systems / dosage:
- Throughoutlets, operated byelectropneumatic-cylinder
- By extracting belts controlled by inverter
These systems, developed by S.C.M.2 ensure precisionand rapid batching times
Distribution systems
The travelling buckets equipped with the most innovative control systems are in constant liaison with the batching plant by the installed plant management system.
Through that system, at any time, the operator at the control panel of the concrete mixing plant can monitor the travelling bucket, know in real time the processing steps of the same and to know at witch point of the plant is located.
Via remote assistance, it is also possible to make from our offices any type of monitoring.
Software batch control system
DOSABETON
Dosabeton is the computer system that the S.C.M.2 has developed for the supervision and control of concrete batching plants and concrete distribution systems.
The software was developed specifically for:
• Concrete plant for precast concrete.
• Concrete plant for concrete machinery block
• Concrete plant for loading truck-mixers
SCADA DEVELOPED FOR WINDOWS ENVIRONMENT
TELEASSISTANCE
By the remote connection (via internet or modem) our technicians can operate and provide any assistance 24 hours 24 helping the operator to solve any problems and restore the correct operation of the concrete batching plant and concrete system distribution, able to give instructions live on any type of operation and provide directions for the control of the batching plant. It is also possible, with the same system, update management software with new releases and add additional controls.
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